Why does plant maintenance stay reactive?
Maintenance stays reactive when nobody can see the pattern. Breakdowns go into a register nobody adds up, tool life is a guess, and the request for a new machine is argued on gut feel. The Assets & Maintenance suite records each machine, tool and capital request once, and turns those records into MTBF, OEE, tool life and budget left.
Each product works on its own. Together, every mould and die is also a TPM machine record, so tool PM and repairs use the same plans, work orders, codes and cost reports as the rest of the plant.